The new Duo Lift drives rings around conventional trailers where the turning gets tough and the yard tight
Combine heads are getting bigger and bigger. As a result, the problem of transporting them and gracefully getting them from the road into the field is becoming bigger and bigger.
A solution can be found in trailer technology. Wide heads require long trailers. But the problem compounds itself. Longer trailers create bigger problems getting in and out of fields. Truck drivers are forced to make wide turns with trailers that cannot make wide turns. Keeping that header out of ditches and driveway drop-offs makes truck drivers pull out their hair.
A 45-foot header is a precise delicate device. A drop into a ditch with a minor bump at one end is greatly amplified at the other end, according to Paul Hottovy at Duo Lift in Columbus Nebraska.
Duo Lift has been building head haulers for 20 years. Hottovy says in the past few years they’ve been getting more requests for steering trailers because of the difficult turns hauling big headers. However, Hottovy says the company wanted to take a different approach to steering trailers.
“Admittedly, we were one of the last major combine header trailer manufacturers to come out with any kind of four-wheel steer,” he says. “Part of that delay was we wanted our four-wheel steer and now our six-wheel steer to have the same towing and loading characteristics our dealers and customers have come to expect from us.
“Prior to steering trailers, we’ve been known for a heavy-duty trailers that can be adjusted to haul all header types. The other thing we were known for is trailers that tow smoothly and straight without wiggle and wander, whether they’re being pulled on dirt roads, gravel roads or highways.”
Hottovy explains that the industry only builds trailers with a wide front axle and a wide rear axle that hook together to steer. But with only four tires, you only have so much capacity. He says you can take a good trailer and put a heavy header on it and it sinks into the ground. He says trailer manoeuvrability is highly sought after by growers hauling headers from 35 feet to 45 feet, especially when fields are far away and tight corners are involved.
“There are fewer farmers farming more ground farther from the home base. They have to be extraordinarily careful moving these large headers and turning into farm fields from highways and gravel roads.
“The six-wheel steer gives the manoeuvrability of the four-wheel steer, but gives appropriate capacity to carry modern headers. Six-wheel steering allows that whole trailer to follow behind an extended cab pickup. It’s like a tame calf being led by a halter and rope.”
Duo Lift unveiled its first All Steer head hauler trailers with four-wheel steering at Husker Harvest Days in 2018. A year later at the event, they unveiled a version with six-wheel steer and tandem rear axles.
To improve manoeuvrability on the new trailers, Duo Lift developed a narrow front-wheel track with a front dolly wheel and tongue assembly, rather than waste time toying with the conventional wide front-wheel track. With six-wheel steering, the trailer handles modern heavyweight headers without being forced to ever make wide turns.
“The unique engineering feature is front dolly wheels that have a steering rod mechanism hooked to them. That steering rod goes in and out as you turn. It goes into a pivoting steering arm. That steering arm pulls and pushes a tie rod that’s connected to a steering axle segment on the right-hand side of the trailer. That steering segment is hooked to the first left-hand steering segment by a tie rod.
“That forms the basis for us to add a second right-hand steering segment and a second left-hand steering segment. Those steering segments are secured to the trailer and have their own pivot. They’re hooked together so when one steers the other one also steers. Then we join the rear pair to the front pair with a long tie rod.”
Depending on length and options, six-wheel steer models range from US$12,000 to $16,300. On the Prairies, Duo Lift steering trailers are handled by GBC Equipment in Humboldt, Sask.