Silage can be stored cheaply

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Published: August 29, 2002

Silage, silage everywhere and not a place to put it.

Livestock producers are cutting grain crops this year to make up for

shortages of hay and other feeds.

Many would like to put it up as silage, but don’t have permanent

facilities such as a silo or feed bunker.

Duane McCartney of Agriculture Canada in Lacombe, Alta., says he has

had good success with inexpensive storage methods.

McCartney previously was pasture and beef specialist at the Agriculture

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Canada research centre in Melfort, Sask.

“At Melfort we basically had zero spoilage with any of the silos we

made,” he said.

One method is to simply heap the fresh cut crop in a row about 8.5

metres wide and two to 2.5 m high.

“The trick is to get it covered as soon as you can,” he said.

Silage spoils when exposed to oxygen. It’s important to build the pile

rapidly, pack it well and cover it as soon as possible.

Packing is important to save space. By driving a tractor along the

centre of the pile, up to three times more silage can be stored in the

same space.

For safety, the tractor should be equipped with a roll bar. Avoid the

sides of the pile because of the danger of tipping.

Ideally, piles should be out of the wind to save wear and tear on the

plastic.

If possible, prepare the bed with a layer of clay sloped at a grade of

0.3 m drop per 30 m to allow seepage to drain away.

McCartney would start to cover the pile after about a dozen loads have

been piled and packed.

Use silage-grade black plastic available at most lumber outlets. It

should be at least six mil. thick. Construction grade plastic is not as

good because its thickness isn’t consistent through the roll.

Drape the plastic over the pile. The edges should be rolled under so

water runs off rather than into the pile. Weigh down the edges with

sand or soil.

“After you put the plastic over it, respiration will occur for a few

hours after it is cut,” he said.

“The plants will use up all the available oxygen and will produce

carbon dioxide.”

It isn’t necessary to use a vacuum to remove the air, so long as the

plastic is kept tight.

To join sheets of plastic or fix holes, McCartney recommended Tyvak red

tape used in construction.

“We tried every possible kind of tape and that’s the one that works the

best.”

Each night, roll down the plastic to completely cover the pile and each

morning roll back only to where the job ended the night before.

Avoid using ropes or tires on top of the plastic. In Melfort, McCartney

found spoilage wherever there was a tire.

During winter feeding, pull back the plastic only as far as needed for

one day’s use.

“Some years we did have some frost on it and freezing around the edges.

But we set that stuff aside and it thawed and we fed it.”

The cover must be maintained and rips fixed with tape.

Chopped silage in a silo works best, but if a producer can’t get access

to a chopper, silage can be made from round bales.

“The big thing to remember is that you have to have the butt ends of

the bales as tight as you can get them.” he said.

Given the thin nature of many crops this year, it will be hard to keep

the material going into the bale chamber evenly.

Ideally, the swath width should be as wide as the bale chamber width.

If you have to weave back and forth to get material to the outside of

the bale, it will be fluffy and mould will develop.

McCartney recommended a lower bale weight to reduce wear on the

hydraulics and avoid stretching belts in the balers.

The crop can’t be too wet, he added. Aim for 55-65 percent moisture.

Bales that are being wrapped or put in tubes must be covered the same

day they are made.

Producers who don’t have access to wrappers or tubes can stack and

cover their bales.

Pile in pyramid fashion with four on the bottom, three on the next

level, then two and then one. Cover with plastic and weigh down the

edges with sand or dirt.

In this case, the air must be removed with a shop vacuum.

“We’d run it about 15 minutes to tighten down the plastic,” he said.

“We’d be able to store about 100 to 120 round bales in a pile on a 45

by 100 foot sheet of plastic.”

A tip is to put the plastic over and then circle the base with a rope

and cinch it tight before weighing down the edges, he added.

If carbon dioxide builds, use the vacuum to again suck out the air.

While the goal is to avoid mould, some might appear on the butt ends of

bales.

If it is white mould, McCarthy said it should be all right to feed it

if blended with clean feed. However, it

shouldn’t be fed if the mould is pink. It could be a fusarium that

produces vomitoxin.

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